About PADDY SEPRATOR SCREEN
Paddy Separator Screens (Zig-Zag & Tray Sieves) Our Paddy Separator Screens are high-precision sorting components designed for the efficient separation of paddy from brown rice. Manufactured using CNC punching and laser-cutting technology, these screens provide the exact friction and inclination required for modern gravity separators Key Performance Features Burr-Free Perforations: All holes and dimples are precision-finished to ensure zero grain breakage and smooth flow. Optimal Friction Co-efficient: Designed with specific surface roughness to allow brown rice to move upward while paddy slides downward efficiently. Uniform Dimple Depth: Ensures consistent separation quality across the entire tray surface, even at high feed rates. Corrosion & Wear Resistance: SS 304 variants are highly resistant to moisture and bran acidity, extending the screen life by 3x compared to local MS screens. Dimensional Accuracy: Perfectly flat sheets that fit into separator frames without gaps, preventing "grain leakage" or mixing. Machine Compatibility Our screens are designed to fit all leading domestic and international Paddy Separator brands, including: International: Satake, Buhler, Yamamoto. Domestic: Milltec, Indosaw, Fowler Westrup, and local Zig-Zag separators. Why Choose Our Separator Screens? High Sorting Efficiency: Achieves up to 99% separation purity in a single pass. Energy Savings: Precise surface tension reduces the vibration load required on the separator motor. Ready-to-Fit: Available in standard sizes for 20-tray, 40-tray, and 60-tray machines. Customization: We can manufacture screens with custom dimple patterns or hole sizes (SWG/mm) based on specific paddy varieties (Basmati, Sona Masuri, Long Grain, etc.).
Optimized Perforation for Superior SeparationUtilizing oblong or slot perforations, these separator screens provide optimal efficacy in paddy and rice grain separation. This advanced design ensures exceptionally high separation efficiency, minimizing grain losses, and is adaptable for various rice milling demands.
Designed for Durability and LongevityEach screen is reinforced along the edges, coated with anti-rust finishes, and manufactured from robust mild steel. These features allow the screens to withstand demanding commercial environments, extending the product's operational lifespan with minimal maintenance requirements.
Universal Compatibility and Easy InstallationOur separator screens are engineered to fit all standard paddy separator machines. With customizable dimensions and a straightforward installation process, these screens can be quickly replaced or upgraded to maintain optimum machine performance in rice mills.
FAQ's of PADDY SEPRATOR SCREEN:
Q: How do I choose the right mesh size for my paddy separator screen?
A: The appropriate mesh size depends on the type of paddy you process and your machine's requirements. Variable mesh sizes are available to suit different grain types, ensuring optimal separation for both fine and coarse varieties. Consult your machine's specifications or contact our technical support for guidance.
Q: What is the installation process for the Paddy Separator Screen?
A: The screen is designed for easy installation and replacement. Simply remove the existing screen from the separator machine and fit the new one in its place, following your manufacturer's instructions. Reinforced edges help ensure a secure and stable fit.
Q: When should I replace my separator screen to maintain peak efficiency?
A: Screens should be inspected regularly for wear or clogging. Replacements are recommended when separation efficiency declines or physical damage, such as deformation or corrosion, is detected. Following the maintenance schedule suggested in your machine's manual will ensure long service life.
Q: Where can these separator screens be used effectively?
A: These screens are intended for commercial rice processing units and rice mills. Their universal compatibility allows them to be deployed in any standard paddy separator machine, ensuring effective performance across various processing requirements.
Q: What benefits does the anti-corrosive, polished, and powder-coated finish provide?
A: The anti-corrosive treatments protect the screen from rust and chemical damage, extending service life and reducing maintenance needs. The smooth surface finish also prevents grain buildup, further enhancing separation efficiency.
Q: How does the oblong or slot perforation design improve separation?
A: Oblong or slot perforations provide superior sorting by accommodating different grain shapes and sizes, allowing for highly efficient paddy and rice separation with minimal loss. This design also ensures a high throughput capacity for commercial operations.
Q: What is the typical service life of the paddy separator screen under recommended usage?
A: With correct installation and routine maintenance, the reinforced separator screens offer a long-lasting service life, making them a cost-effective choice for high-volume rice processing facilities.